Overview
Guiding idlers perform a critical function in conveyor belt systems by precisely correcting belt tracking, minimizing edge wear, and preventing misalignment-related downtime. Engineered for heavy-duty, high-speed, and bulk material handling applications, they extend belt service life and enhance conveying efficiency. This series features robust construction, low maintenance requirements, and versatile adaptability across diverse industrial environments.
Key Features & Benefits
🔹 Anti-Misalignment Design
Maintains belt centering, eliminates lateral drift, and prevents material spillage.
Prevents Belt Misalignment
🔹 Edge Protection Technology
Extends belt and idler lifespan through precise tracking control.
Reduces Edge Wear & Damage
🔹 Heavy-Duty Durability
Constructed with high-grade alloy steel to withstand impact loads and harsh conditions.
Heavy-Duty & High-Impact Resistant
🔹 Maintenance-Free Operation
Sealed bearings + modular design reduce lifecycle maintenance costs.
Low Maintenance & Long Service Life
🔹 Environmental Adaptability
Available in galvanized steel/stainless steel/UHMW-PE coated versions.
Corrosion-Resistant Options Available
🔹 Rapid Deployment
Standard interfaces + custom brackets ensure compatibility with major conveyor systems.
Easy Installation & Compatibility
🔹 Energy Efficiency
Low-friction bearing design reduces energy consumption by 15-20%.
Energy-Efficient & Low Friction
Technical Specifications
| Parameter | Specification |
|---|---|
| Roller Diameter | 89mm – 194mm (customizable) |
| Roller Length | 150mm – 500mm |
| Housing Material | Carbon Steel / Stainless Steel / UHMW-PE |
| Bearing Type | Sealed Deep Groove Ball Bearings |
| Load Capacity (Single) | Up to 800 kg |
| Wall Thickness | 3mm – 8mm |
| Surface Finish | Powder Coating / Galvanized / UHMW-PE / Rubber Lining |
| Operating Temp. | -40°C to 100°C |
| Shaft Material | High-Strength Alloy Steel / Stainless Steel |
| Mounting Options | Bolt-On / Clamp-On / Custom Design |
| Correction Angle | ±5° Auto-Correction |
Typical Applications
🔧 Mining – Belt tracking control for heavy-duty bulk material transport.
🔧 Cement Production – Prevents belt wear from material buildup.
🔧 Thermal Power Plants – Stable conveying in high-temperature dusty environments.
🔧 Ports & Terminals – Bulk grain/coal/ore handling systems.
🔧 Chemical/Food – Stainless steel/UHMW versions for hygienic applications.
Why Choose Us
✓ Precision Engineering – Tracking algorithms optimized with 300,000+ hours of field data.
✓ Material Innovation – Aerospace-grade bearing steel + nanocoating technology.
✓ Smart Monitoring – Optional temperature sensors & vibration monitoring modules.
✓ Rapid Response – 48-hour proposal delivery + 72-hour production turnaround.
Layout Features:
Clean Typography – Professional font pairing (e.g., Arial/Helvetica for headings, Times New Roman for body text).
Visual Hierarchy – Bold headings, bullet points, and table borders enhance readability.
Responsive Design – Technical specifications table adapts to screen sizes.
Iconography – Industry-standard icons (🔧) clarify applications at a glance.
Trust Signals – Checkmarks (✓) highlight competitive advantages.
Color scheme recommendations:
Digital Use: Tech blue (#2D8CF0) for headers + industrial gray (#666666) for body text.
Print Use: Black-and-white with subtle gray accents for professional contrast.