Self-Cleaning Idler
Self-cleaning idler rollers are an innovative solution for modern conveyor systems. They are designed to provide efficient cleaning, reduced maintenance, and extended equipment life. By integrating rubber discs, these idlers automatically remove residual materials from the belt during operation, reducing belt slippage, wear, and maintenance costs. They are ideal for various bulk materials like ores, coal, gravel, and cement.
Technical Specifications
| Parameter | Specification | Features |
|---|---|---|
| Idler Diameter (mm) | 50 - 200 | High abrasion resistance |
| Idler Length (mm) | 150 - 3000 | Customizable length |
| Rubber Disc Diameter (mm) | 20 - 120 | Excellent self-cleaning |
| Bearing Type | Deep groove ball, tapered roller | High load capacity, low noise |
| Speed (m/s) | ≤ 4.0 | Suitable for various speeds |
| Load Capacity (kg) | 100 - 1000 | Meets various load requirements |
| Temperature Range (°C) | -20 to +60 | Adaptable to temperature changes |
| Corrosion Protection | Spray coating, electroplating, galvanizing | Anti-rust, anti-corrosion |
Features and Advantages
Self-Cleaning: Rubber discs contact the belt, continuously removing residual materials to extend belt life.
Abrasion and Impact Resistance: Made from durable materials, ensuring long service life even in harsh conditions.
Low Maintenance: Reduces the need for manual cleaning, lowering costs and improving system uptime.
High Load Capacity: Quality bearings ensure stable operation under heavy loads.
Versatility: Customizable to fit different conveyor systems and materials.
Noise Reduction: Low-noise bearings for a quieter working environment.
Corrosion Protection: Ensures idlers remain functional in corrosive environments.
Application Scenarios
Mining
Cement production
Power generation
Recycling
Bulk material handling
These scenarios highlight the efficiency of self-cleaning idler rollers in material transport.
Installation and Maintenance
Installation: Ensure alignment, proper spacing, and tension for smooth belt operation.
Maintenance: Regular inspection, prompt replacement of worn idlers, bearing lubrication, and corrosion protection maintenance are crucial to maintain optimal performance.
Conclusion
Self-cleaning idler rollers offer an efficient, reliable, and long-lasting solution for conveyor systems. With customization options, they meet specific needs, enhancing efficiency, reducing costs, and extending equipment life. Contact us for more information and customization options.