Impact Idler - High-Performance Conveyor Belt Buffer Roller
Discover our Impact Idler, a top-tier solution engineered for heavy-duty conveyor systems. Whether you’re in mining, construction, or material handling, this buffer roller effectively absorbs impact from falling materials, protecting your conveyor belt and extending equipment lifespan. Read on for a comprehensive overview of its outstanding features and benefits.
What is an Impact Idler?
An Impact Idler is a specialized roller installed beneath the loading zone of a conveyor belt to mitigate the impact of falling materials. Built with high-strength materials and precision design, it reduces belt wear, minimizes maintenance costs, and ensures reliable performance in demanding industrial environments.
Key Features of Impact Idler
Superior Impact Absorption: Equipped with high-elasticity rubber rings or cushions to disperse impact forces, safeguarding both the belt and roller frame.
Durable Construction: Made from Q235 steel and wear-resistant rubber for exceptional durability in harsh conditions.
Wide Range of Options: Available in various diameters, lengths, and load capacities to suit diverse conveyor system requirements.
Easy Installation & Maintenance: Standardized, modular design ensures strong compatibility and hassle-free upkeep.
Low Noise Operation: Shock-absorbing structure reduces noise and vibration, meeting environmental and workplace standards.
Applications of Impact Idler
Mining Industry: Ideal for transporting coal, iron ore, and other heavy materials.
Construction Sector: Supports efficient handling of sand, gravel, and concrete aggregates.
Ports & Logistics: Enhances loading/unloading efficiency at docks with reduced wear.
Energy Sector: Optimizes coal, slag, and bulk material conveyor processes.
Why Choose Our Impact Idler?
Cost-Effective: Factory-direct pricing with guaranteed quality.
Customizable Solutions: Tailored to your specific load, belt width, and environmental needs.
Global Availability: Fast shipping worldwide ensures timely delivery.
Technical Specifications (Detailed)
| Parameter | Details |
|---|---|
| Roller Diameter | Ø89mm, Ø108mm, Ø133mm, Ø159mm |
| Roller Length | 200mm - 2000mm (Customizable) |
| Tube Material | Q235 Carbon Steel (Stainless Steel Optional) |
| Buffer Ring Material | Natural Rubber / Polyurethane (Wear-Resistant, Anti-Aging) |
| Buffer Ring Hardness | Shore A 60-80 (Customizable) |
| Shaft Diameter | Ø20mm, Ø25mm, Ø30mm, Ø40mm |
| Bearing Type | Deep Groove Ball Bearings (6204, 6205, 6305, etc.) |
| Load Capacity | 500kg - 5000kg (Model-Dependent) |
| Surface Treatment | Painted / Galvanized / Hot-Dip Galvanized (Optional) |
| Service Life | 50,000 - 80,000 Hours |
| Operating Temperature | -20°C to +80°C |
| Max Belt Speed | 5 m/s |
| Sealing Performance | Dual Labyrinth Seal (Dustproof & Waterproof) |
Note: Specifications can be adjusted based on customer requirements. Contact us for detailed drawings or custom solutions.
How to Optimize Your Conveyor System?
Installing an Impact Idler at the conveyor’s loading zone significantly reduces equipment fatigue and wear caused by material impact. Choose the right model (e.g., Ø133mm for medium loads, Ø159mm for heavy-duty applications) and pair it with our complementary products (e.g., carrying idlers, return idlers) to maximize system efficiency.
Order Your Impact Idler Today
Boost conveyor performance and durability with Impact Idler! Contact us now for a free quote or expert consultation. Our team is dedicated to delivering the perfect solution for your industrial conveyor needs.