motorized pulley for conveyor belts

Upgrade with Motorized Pulleys for conveyor belts. Compact, efficient, and low-maintenance for smooth operations. Buy now!

Mining Machinery Designer

Oleg, a master's degree holder from RWTH Aachen University in Germany, has grown from a junior designer to a chief designer and R&D director. He is proficient in design and manufacturing, promoting the intelligence of mining machinery, and has won multiple honors, becoming a benchmark in the industry.

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Product Details

Product Overview

The **Motorized Pulley** is an all-in-one drive solution integrating a motor, gearbox, and drum into a compact, high-efficiency assembly. Designed for seamless power transmission, it eliminates external drives like chains or belts, making it ideal for logistics, manufacturing, mining, and food processing applications.

Core Advantages

🔹 Space-Saving Design
Integrated motor-gearbox-drum unit reduces system footprint.
🔹 Energy Efficiency
Optimized power transfer minimizes losses (up to 95% efficiency).
🔹 Quiet Operation
Precision-engineered components ensure low-noise performance.
🔹 Durability
IP65+ rating for dust/water resistance and harsh environment resilience.
🔹 Versatility
Customizable diameters (50mm–320mm), power (0.1kW–15kW), and voltages (24V DC/230V/400V AC).

Technical Specifications

Parameter	Range/Options
Diameter	50mm–320mm (model-dependent)
Power Output	0.1kW–15kW
Voltage	24V DC / 230V AC / 400V AC
Speed	0.1–2m/s (adjustable via VFD)
Load Capacity	Up to 10 tons (model-dependent)
Materials	Carbon steel or SS304/SS316 (hygienic)

Installation Guide

Step-by-Step Installation

Positioning

Mount at conveyor drive end, ensuring drum axis aligns perpendicular to belt travel.

Securing

Use brackets to attach pulley, torque bolts to 40–60 Nm (refer to spec sheet).

Alignment

Use a laser level to ensure horizontal positioning (±0.5° tolerance).

Electrical Setup

Connect power per terminal markings (phase sequence critical for AC models).
For VFD control: Configure ramp-up/down settings to avoid belt shock.

Testing

Run at 50% speed for 10 minutes, check belt tracking and noise levels.

Operational Guidelines

⚠️ **Never exceed max load capacity** (risk of motor burnout). ⚠️ Ambient temp: -10°C to +40°C (ATEX-rated models for explosive environments available).

Best Practices

Monitoring: Use thermal imaging to check drum temp (<70°C).
Belt Care: Replace worn belts immediately to prevent tracking issues.
Emergency Stop: Install E-stop within 15m of conveyor.

Maintenance Schedule

Task	Frequency
Drum surface cleaning	Daily (compressed air)
Belt tension check	Weekly
Terminal inspection	Quarterly
Bearing lubrication	Every 2 years (sealed units)

Troubleshooting

Issue	Solution
No rotation	Check phase sequence, reset thermal overload
Belt misalignment	Adjust tensioners, realign pulley
Excessive noise	Inspect bearings, remove debris

Safety Protocols

🔥 **LOCKOUT/TAGOUT REQUIRED** before maintenance. 🚫 Keep 1m clearance around rotating drum during operation. 🛡️ Use PPE: Gloves, safety glasses, and hearing protection.