UHMW Conveyor Rollers – Lightweight, Durable & Corrosion-Resistant
Overview
🔍 Ultra-High Molecular Weight Polyethylene (UHMW) conveyor rollers deliver:
3x longer lifespan vs steel rollers
50% weight reduction for lower energy costs
Chemical/corrosion resistance in extreme environments
Self-lubricating surface for reduced friction
FDA compliance for food/pharma applications
Key Features & Benefits
[Icon Matrix]
🟢 Lightweight Advantage
→ 50% lighter than steel → Reduced conveyor load → 20-35% energy savings
🛡️ Corrosion Resistance
→ Withstands pH 0-14 → Ideal for marine/chemical environments → No rust/degradation
⚡ Low Friction Operation
→ Self-lubricating surface → Reduces belt wear by 40% → Longer belt life
🍎 Food-Grade Safe
→ FDA/EU compliant → Non-toxic → Hygienic for direct food contact
🔇 Noise Reduction
→ Dampens vibrations → 50% quieter than steel rollers → Improved workplace safety
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | UHMW-PE (Ultra-High Molecular Weight Polyethylene) |
| Roller Diameter | 50mm – 250mm (customizable) |
| Roller Length | 200mm – 2000mm (customizable) |
| Wall Thickness | 5mm – 20mm |
| Load Capacity | Up to 800 kg per roller |
| Operating Temperature | -40°C to 80°C |
| Friction Coefficient | < 0.2 (self-lubricating) |
| Corrosion Resistance | Excellent (resistant to acids, alkalis, and moisture) |
| Noise Level Reduction | Up to 50% compared to steel rollers |
| Weight | 50% lighter than equivalent steel rollers |
| Installation | Standard bearings and mounting options available |
Applications
[Scenario Icons]
🏔️ Mining & Bulk Handling
→ Reduces belt wear in abrasive ore transport
→ Withstands heavy loads in underground conveyors
💊 Food & Pharma
→ Non-stick surface for sticky products
→ Hygienic design meets GMP standards
🌊 Marine & Chemical
→ Resists saltwater corrosion
→ Withstands chemical spills
📦 Packaging & Logistics
→ Lightweight for modular conveyor systems
→ Low maintenance for 24/7 operations
Performance Comparison
[Infographic Table]
| Metric | Steel Rollers | UHMW Rollers | Improvement |
|---|---|---|---|
| Weight | 45kg | 22kg | ↓51% |
| Service Life | 2-3 years | 8-10 years | ↑300% |
| Energy Cost | $8,200/yr | $5,400/yr | ↓34% |
| Maintenance | 4x/yr | ≤1x/yr | ↓75% |
Why Choose Our UHMW Rollers?
🏆 Certified Quality
→ CEMA Class G Certified
→ ISO 14823 Abrasion Tested
→ ATEX Explosion-Proof Approved
📊 ROI Calculator
→ Payback period: 18-24 months
→ Lifetime savings: $25,000+ per conveyor line
🔧 Custom Solutions
→ Diameter/length customization
→ Special coatings available
→ Integration with existing systems
🌐 Global Service Network | 📞 24/7 Technical Support | 🔒 5-Year Warranty