When it comes to powering a conveyor belt, numerous components play a role in its operation, including idlers, winches, motors, fluid couplings, bearings, couplings, scrapers, and gearboxes. However, one component often overlooked in a conveyor setup is the belt itself—the critical component designed to transport materials from one location to another. In this article, we'll explore the different types of conveyor belts and the factors to consider when choosing a belt for specific mining applications.
A typical conveyor belt consists of three layers. The top layer, or cover, is where materials sit during transportation. The middle layer, or carcass, provides support to the belt and is typically made of metal or woven fabric. The bottom layer is a cover that completes the belt structure.
Today, conveyor belts are categorized into multiple types. For underground applications, three popular types of conveyor belts are commonly used:
Multi-ply: Consisting of multiple layers of fabric separated by rubber, multi-ply belts absorb impact when materials land on them, making them more durable than other belt types.
Straight-warp: Designed for impact and tear resistance, this belt utilizes polyamide and yarn on both sides for added durability.
Steel-cord: Anchored by steel cables running the entire length of the belt, this type offers exceptional strength and durability.
Two main considerations when selecting a mining conveyor belt are the material being transported and its location. Conveyor requirements differ greatly between transporting light materials in controlled environments and heavy products underground in mines and quarries.
Application and environment should be the primary considerations when selecting a belt. Belt rips or tears can impact overall conveyor operations, similar to how malfunctioning conveyor components affect productivity.
Fireproofing: Compliance with temperature standards is crucial for underground mining conveyors. Select a belt that meets regulations to ensure worker safety and conveyor efficiency.
Service Life: Some conveyor belts offer longer service lives than others. Factors like longevity and durability are critical based on the specific environment in which the belt will operate.
Corrosion Resistance: Moisture and humidity fluctuations in underground environments can cause corrosion on metal-based belts. Choose a corrosion-resistant belt to mitigate potential challenges.
Belt Width & Length: Belts come in various widths and lengths to suit different applications. Understanding sizing requirements is essential for operational efficiency.
Temperature: Consider belts with specific thermal properties for materials processing at high temperatures to prevent damage and ensure longevity.
By carefully considering these factors, mining operations can select the most suitable conveyor belt for their specific needs, maximizing efficiency and safety in material transportation.