Heavy Duty Impact Beds
In the challenging environment of mining, quarrying, and heavy-duty material handling, your conveyor system faces constant threats from large, heavy, or abrasive materials. Introducing our Heavy-Duty Impact Beds, engineered to provide unparalleled protection and longevity for your conveyor belts. Here's why our impact beds are the go-to choice for the toughest applications:
Key Features:
Robust Construction: Built with the toughest conditions in mind, our impact beds are constructed from high-strength materials to withstand severe impacts.
Maximum Impact Absorption: Designed to absorb and dissipate the energy from heavy materials, reducing wear on the belt, idlers, and structure.
Replaceable Wear Liners: Easily replaceable liners ensure you can manage high wear rates without replacing the entire bed.
Customizable Design: Tailored to fit your specific conveyor dimensions, ensuring optimal performance and compatibility.
Low Maintenance: Engineered for durability, our impact beds require minimal maintenance, reducing downtime and increasing productivity.
Enhanced Safety: By reducing spillage and belt wear, our impact beds contribute to a safer working environment.
Detailed Product Specifications:
| Model | Impact Bar Material | Bar Dimensions (L x W x H) | Max. Belt Speed | Max. Belt Width |
|---|---|---|---|---|
| HD-500 | High-Density Polyethylene (HDPE) | 600mm x 100mm x 50mm | 3.5 m/s | 1600 mm |
| HD-1000 | UHMWPE (Ultra-High-Molecular-Weight Polyethylene) | 1000mm x 120mm x 60mm | 5 m/s | 2000 mm |
| HD-1500 | Steel-Reinforced Rubber | 1500mm x 150mm x 80mm | 6 m/s | 2400 mm |
| HD-2000 | Tungsten Carbide Coated | 2000mm x 200mm x 100mm | 7 m/s | 3000 mm |
Product Highlights:
HD-500 Model: Ideal for general heavy-duty applications, featuring HDPE impact bars for excellent impact absorption and wear resistance. Suitable for belt speeds up to 3.5 m/s and widths up to 1600 mm.
HD-1000 Model: Utilizes UHMWPE bars known for superior wear resistance and low friction properties. Designed for high impact and abrasive materials, supporting belt speeds up to 5 m/s and widths up to 2000 mm.
HD-1500 Model: For demanding environments, with steel-reinforced rubber impact bars providing maximum strength and impact absorption. Suitable for heavy, sharp, or large materials, handling belt speeds up to 6 m/s and widths up to 2400 mm.
HD-2000 Model: Our premium offering, featuring tungsten carbide coated impact bars for extreme durability. Designed for harshest conditions, supporting high-speed conveyors up to 7 m/s and widths up to 3000 mm.
Why Choose Our Heavy-Duty Impact Beds?
Minimize Belt Damage: By effectively absorbing impact, significantly reducing the risk of belt damage and extending its life.
Reduce Maintenance Costs: With replaceable wear liners and durable construction, keeping maintenance costs to a minimum.
Enhance Operational Efficiency: Ensures materials are loaded onto the belt with minimal impact, reducing frequent belt adjustments and repairs.
Environmental Compliance: Helps control dust and spillage, aiding in compliance with environmental regulations.
Installation Tips:
Ensure the impact bed is properly aligned with the conveyor belt for maximum impact absorption.
Adjust the height of the impact bars to match the belt's trough angle for optimal performance.
Regularly inspect and replace worn parts to maintain the bed's effectiveness over time.
Choose our Heavy-Duty Impact Beds for your mining, quarrying, or heavy-duty material handling operations. With superior impact absorption, customizable design, and low maintenance requirements, our impact beds are your solution for ensuring your conveyor system runs smoothly, safely, and cost-effectively. Protect your investment and keep your operations running with confidence.