Anti-Static Steel Cord Conveyor Belt
Anti-Static Steel Cord Conveyor Belt
Product Overview
Our Anti-Static Steel Cord Conveyor Belt is designed to mitigate the risks associated with static electricity buildup in material handling operations. It's an essential safety feature in industries where the presence of combustible dust or explosive atmospheres poses a significant hazard, such as mining, coal handling, and chemical processing. By effectively dissipating static charges, this belt reduces the potential for sparks, fires, and explosions, ensuring a safer working environment.
Product Features
Anti-Static Properties: Incorporates conductive materials and a specialized structure to safely dissipate static electricity, minimizing the risk of ignition.
High Tensile Strength: Utilizes high-strength steel cords as its core, ensuring the belt can handle heavy loads while maintaining stability.
Durability and Longevity: Constructed with materials that offer excellent wear resistance, extending the service life of the belt in harsh environments.
Safety Compliance: Compliant with international safety standards and regulations, including ATEX, ISO 284, and MSHA Part 18, ensuring peace of mind for operators.
Low Electrical Resistance: Designed to have low electrical resistance, facilitating the safe discharge of static electricity.
Versatile Applications: Suitable for use in coal mines, chemical plants, grain handling facilities, and other environments where static electricity poses a risk.
Customization: Available in various widths, thicknesses, and cover configurations to meet specific operational needs.
Product Specifications
| Parameter | Description | Value |
|---|---|---|
| Belt Width | Customizable to meet client's specific needs | 400mm - 3200mm |
| Belt Thickness | Selected based on material properties and operational environment | 10mm - 25mm |
| Steel Cord Diameter | Chosen according to load requirements | 2.5mm - 13.0mm |
| Cover Thickness (Top/Bottom) | Selected based on material properties and operational environment | 2mm - 10mm |
| Tensile Strength | Determined by steel cord diameter and belt thickness | 1000 N/mm - 5400 N/mm |
| Cover Material | Conductive rubber (NR, SBR, BR) or conductive polyurethane (PU) | Anti-static materials meeting ISO 284, ATEX, MSHA Part 18 standards |
| Cover Color | Customizable according to client's preferences | Black, Blue, or other colors upon request |
| Joining Method | Selected based on belt width and length | Cold splicing or hot splicing |
| Maximum Speed | Based on specific operational environment and belt design | Up to 5 m/s |
| Maximum Load Capacity | Calculated based on belt width, thickness, and steel cord diameter; capable of handling up to 5000kg/m linear load | Varies |
| Operating Temperature | Varies with cover material | -30°C - 80°C |
| Electrical Resistance | Measured in Ohms per square meter (Ω/m²) | < 10^6 Ω/m² (for conductive cover) |
| Standards | Complies with international standards for anti-static properties, including ISO 284, ATEX, and MSHA Part 18 | ISO 284, ATEX, MSHA Part 18, AS 1332, and others |
| Certifications | Certified under ISO 9001 Quality Management System, CE Certification, and other safety certifications | ISO 9001, CE, MSHA, ATEX, etc. |
| Applications | Coal handling, chemical processing, grain handling, mining, and other industries where static electricity poses a risk | Coal mines, chemical plants, grain elevators, mining operations, and more |
Installation and Maintenance
Installation:
Ensure the belt is installed following the manufacturer's guidelines and standards to avoid damage during the process.
Proper tensioning and alignment are crucial for optimal performance and safety.
Implement grounding systems to facilitate the safe discharge of static electricity.
Maintenance:
Regular inspections are necessary to check for signs of wear, material build-up, and to perform necessary lubrication and adjustments.
Cleaning: Keep the belt clean to prevent material accumulation that can affect the anti-static properties and increase fire risk.
Lubrication: Lubricate the idlers and other moving parts as recommended by the manufacturer to reduce friction and heat generation, which can generate static electricity.
Inspection: Conduct thorough inspections for signs of damage, wear, or misalignment, and address any issues promptly. Pay special attention to the condition of the conductive cover layers.
Tension: Maintain proper belt tension to avoid slippage, which can generate heat and static electricity.
Repair: Implement a predictive maintenance strategy to schedule repairs or replacements before failures occur, minimizing downtime and ensuring continued safety.
Anti-Static Testing and Certification
Our Anti-Static Steel Cord Conveyor Belt undergoes rigorous testing to ensure compliance with the highest safety standards:
ISO 284: Specifies the requirements for the electrical resistance of conveyor belts, ensuring they safely dissipate static electricity.
ATEX: European directive for equipment and protective systems intended for use in potentially explosive atmospheres, ensuring the belt's safety in such environments.
MSHA Part 18: U.S. Mine Safety and Health Administration standard for electrical resistance, guaranteeing the belt's safety in mining operations.
Advantages of Anti-Static Steel Cord Conveyor Belt
Enhanced Safety: Reduces the risk of static electricity buildup, minimizing the potential for sparks, fires, and explosions.
Compliance: Meets or exceeds international safety standards, ensuring legal compliance and peace of mind.
Durability: Despite its anti-static properties, the belt retains the high strength and durability of standard steel cord belts.
Environmental Responsibility: By reducing the risk of static-related incidents, the belt contributes to a safer and more environmentally friendly workplace.
Versatility: Suitable for various industries where static electricity poses a risk, from mining to chemical processing, ensuring broad application potential.
Conclusion
The Anti-Static Steel Cord Conveyor Belt from China Huacheng Conveying Equipment is the ultimate solution for industries where static electricity poses a significant hazard. With its exceptional anti-static properties, high tensile strength, and compliance with international safety standards, this belt ensures the safety of operations while maintaining high performance and longevity. Choose our anti-static steel cord conveyor belt for a reliable, safe, and efficient material handling solution in environments where static electricity is a concern.