Flame Resistant Steel Cord Conveyor Belt
Our Flame Resistant Steel Cord Conveyor Belt is meticulously engineered to provide superior fire resistance while maintaining the high tensile strength and durability of traditional steel cord conveyor belts. Designed for environments where the risk of fire is a critical concern, such as underground mining operations, coal handling facilities, and other high-risk industries, this belt ensures safety without compromising performance.
Product Features
Exceptional Flame Resistance: Constructed with fire-retardant materials that meet stringent safety standards, preventing the spread of fire and reducing the risk of catastrophic events.
High Tensile Strength: Utilizes high-strength steel cords as its core, ensuring the belt can handle heavy loads while maintaining stability.
Durability and Longevity: The belt's construction and materials are chosen to provide excellent wear resistance, extending the service life even in harsh environments.
Safety Compliance: Compliant with international safety standards and regulations, including ISO 340, DIN 22103, and MSHA Part 18, ensuring peace of mind for operators.
Low Smoke and Toxicity: In the event of a fire, the belt produces minimal smoke and low levels of toxic gases, facilitating safer evacuation and reducing health risks.
Versatile Applications: Suitable for use in underground mining, coal preparation plants, power generation facilities, and other environments where fire safety is paramount.
Customization: Available in various widths, thicknesses, and cover configurations to meet specific operational needs.
Product Specifications
| Parameter | Description | Value |
|---|---|---|
| Belt Width | Customizable to meet client's specific needs | 400mm - 3200mm |
| Belt Thickness | Selected based on material properties and operational environment | 10mm - 25mm |
| Steel Cord Diameter | Chosen according to load requirements | 2.5mm - 13.0mm |
| Cover Thickness (Top/Bottom) | Selected based on material properties and operational environment | 2mm - 10mm |
| Tensile Strength | Determined by steel cord diameter and belt thickness | 1000 N/mm - 5400 N/mm |
| Cover Material | Fire-retardant rubber (NR, SBR, BR) or fire-retardant polyurethane (PU) | Flame retardant materials meeting ISO 340, DIN 22103, MSHA Part 18 standards |
| Cover Color | Customizable according to client's preferences | Black, Red, or other colors upon request |
| Joining Method | Selected based on belt width and length | Cold splicing or hot splicing |
| Maximum Speed | Based on specific operational environment and belt design | Up to 5 m/s |
| Maximum Load Capacity | Calculated based on belt width, thickness, and steel cord diameter; capable of handling up to 5000kg/m linear load | Varies |
| Operating Temperature | Varies with cover material | -30°C - 80°C |
| Flammability | Classified as self-extinguishing, with low smoke emission and toxicity | Meets ISO 340, DIN 22103, MSHA Part 18 standards |
| Standards | Complies with international standards for flame resistance, including ISO 340, DIN 22103, and MSHA Part 18 | ISO 340, DIN 22103, MSHA Part 18, AS 1332, and others |
| Certifications | Certified under ISO 9001 Quality Management System, CE Certification, and other safety certifications | ISO 9001, CE, MSHA, ATEX, etc. |
| Applications | Mining, coal handling, power generation, chemical plants, and other high-risk fire environments | Underground mining, coal preparation plants, power plants, chemical plants, and more |
Installation and Maintenance
Installation:
Ensure the belt is installed following the manufacturer's guidelines and standards to avoid damage during the process.
Proper tensioning and alignment are crucial for optimal performance and safety.
Implement fire prevention measures such as sprinklers, fire extinguishers, and emergency shutdown procedures.
Maintenance:
Regular inspections are necessary to check for signs of wear, material build-up, and to perform necessary lubrication and adjustments.
Cleaning: Keep the belt clean to prevent material accumulation that can cause uneven wear and increase fire risk.
Lubrication: Lubricate the idlers and other moving parts as recommended by the manufacturer to reduce friction and heat generation.
Inspection: Conduct thorough inspections for signs of damage, wear, or misalignment, and address any issues promptly. Pay special attention to the condition of the fire-retardant cover layers.
Tension: Maintain proper belt tension to avoid slippage, which can generate heat and increase the risk of fire.
Repair: Implement a predictive maintenance strategy to schedule repairs or replacements before failures occur, minimizing downtime and ensuring continued safety.
Flame Resistance Testing and Certification
Our Flame Resistant Steel Cord Conveyor Belt undergoes rigorous testing to ensure compliance with the highest safety standards:
ISO 340: Specifies the requirements for the flammability of conveyor belts, ensuring they do not propagate fire.
DIN 22103: German standard for the flame resistance of conveyor belts, ensuring they meet strict safety requirements.
MSHA Part 18: U.S. Mine Safety and Health Administration standard for flame resistance, guaranteeing the belt's safety in mining operations.
ATEX: European directive for equipment and protective systems intended for use in potentially explosive atmospheres, ensuring the belt's safety in such environments.
Advantages of Flame Resistant Steel Cord Conveyor Belt
Enhanced Safety: Minimizes the risk of fire propagation, protecting personnel, equipment, and infrastructure.
Compliance: Meets or exceeds international safety standards, ensuring legal compliance and peace of mind.
Durability: Despite its fire-retardant properties, the belt retains the high strength and durability of standard steel cord belts.
Environmental Responsibility: Produces low smoke and toxic gas emissions in the event of a fire, reducing environmental impact and health risks.
Versatility: Suitable for various high-risk environments, from mining to power generation, ensuring broad application potential.
Conclusion
The Flame Resistant Steel Cord Conveyor Belt from China Huacheng Conveying Equipment is the ultimate solution for industries where fire safety is paramount. With its exceptional flame resistance, high tensile strength, and compliance with international safety standards, this belt ensures the safety of operations while maintaining high performance and longevity. Choose our flame-resistant steel cord conveyor belt for a reliable, safe, and efficient material handling solution in high-risk environments.